The use and demand for flex sleeve printing are growing rapidly. Many printers are gradually transitioning from the old system to the new system. Flexo printing delivers nothing but quality results. Here are some of the latest flexo print trends and improvements you should know.
1. Keeping It Thin
The demand for thin sleeves is increasing by the day. Most experts recommend that the best print quality is no more than 20 mm wall thickness on a sleeve. Thin sleeves can be costly when compared to other sleeves, but they make up for the high cost by providing long-lasting performance and delivering the best print quality. Today’s customers will go to any length to pay for quality. Hence, they are more concerned about the quality and not the price. More so, thin sleeves are resistant to solvents and moisture, which is beneficial to the printers as well.
2. Variety of Styles and Design
Flex sleeves and adaptors come in a wide range of modern designs and styles today. Depending on your choice, you’ll find flex sleeves designed to work with a wide range of inks including solvent-based, water-based and UV. And if you don’t like the 3-in-1 sleeves, you can choose those that have been designed for water-based and UV inks only.
3. Anilox Sleeves Upgrade
A few years ago, anilox sleeves used a urethane material. But thanks to technological advancements, there has been a significant improvement in this line of the business. Some of these benefits include the use of resin-saturated non-woven materials for building repeats that not only deliver greater dimensional stability but that are also intended for use with flexo inks and solvents.
Likewise, the market is saturated with bridge sleeves that come with a Flow-Thru feature, whereby secondary air that flows through the system makes mounting plate sleeves less difficult to manage. To prevent damage, many printers are also now sealing expansion foam layers using a synthetic rubber. This makes the sleeves more durable, offering a longer lasting result. For more information, visit FlexStor INC and learn more from the available resources.
4. In the Round
Another great feature that is fast gaining popularity in the flex sleeves marketplace is the digital in-the-round imaging. However, this process requires a specialized plate setter to write an image to the plates. When it comes to in-the-round imaging, however, the benefits far outweigh the cost in the sense that it eliminates any downtime. Other benefits include greater image consistency and better registration.
5. Lightweight Material Printing
The world of flex sleeve printing keeps evolving. Today, there are sleeves that are ideal for lightweight material, such as gift wrapping paper, folding boxes and more. Sleeves of this nature are built for intended uses with solvent and water-based inks, as well as UV curable inks.
6. Bridging the Gap
Some flex sleeves today are made from a mixture of synthetic resin and fibreglass, which increases stability and durability. If you are in the market for sleeves that can withstand the rigours of printing and regular fluctuations in temperature, you’ll be spoiled for choice.
Just as with every other sector, the flex sleeves printing industry has witnessed tremendous improvements and growth over the past few years.